90A High Frequency Induction Hardening Machine for Shaft with 500MM Induction Quenching Tool
Main Features:
1. It has such features as high frequency, fast heating speed, high efficiency and easy operation.
2. High Frequency, good for Precision Instrument Quenching, Hardening. and Gear, Shaft, Pipe Quenching.
3. Infineon IGBT and Inverting technologies of third generation been used; Higher reliability and lower maintenance cost.
4. 100% Duty cycle, continuous working is allowed at maximum power output.
5. Simple to install, Installation can be done by unprofessional person very easily;
6. Display of heating power, Power %, Current, Voltage, oscillating frequency.
7.Transformer Ratios can connect different Induction coils,Work different workpiece.
Specfication:
| Type | UF-60KW |
| Work power | 380-480V *3Phase 50-60hz |
| Output power | 60KW |
| Input current | 90A |
| Fluctuating frequency | 80-200KHZ |
| The flow rate of cooling water | 0.1-0.3Mpa >12L/MIN |
| Water temperature protection point | 40℃ |
| Duty cycle | 100%(40degree room temperature) |
| Weight | 55KGS 55KGS |
| Size | 75×40×84 CM
53×30×48 CM |
ORD-500MM Induction Hardening/Quenching Machine Tool
1. Movements using Servo motor driver, positioning is controlled by the digital input , accurate up to 0.05% , speed adjustment large range . The machine movements using precision linear screw, smooth transmission. Dominant column semicircular rail structure, no rust , no deformation , to ensure the machine durability .
2. Using the Mechanical, abandoned the bulky, massive hydraulic system, can avoid the reduced accuracy caused by the leakage of the hydraulic components , and by the speed change of oil temperature changes brought about by the operation of the equipment , while saving space , and reduce the equipment requirements , the machine is easier , smaller, more convenient operation, maintenance , and lower failure rate
3. Top tip control by motor, and easy adjust according to workpiece’s length. In order to ensure the normal rotation of the workpiece clamping table can be employed .
4. Rotation speed can adjust on the control panel by digitized visual according to the size of the workpiece and the quenching process requirements to reach the sleepless adjustment , to meet the demand for high-precision adjustment , so as to achieve the best effect of quenching , quenching quality
5. Workpiece Stepping motor driven rotary speed adjustment range adjustment intuitive and convenient ; and drive motor is located above the quenching position , can effectively prevent the quenching liquid splash leaving the motor damp .
6. Adopt to the spray quenching cooling, machine below 600 mm tank left , no need to reprovision the tank to reduce the mounting workload .
7. Easy disassembly, and easy maintenance . The main parts imported electrical products , long life , low maintenance costs .
8. Shaft, rolls' Multi-section Hardening, one section hardening. Gear quenching, inner quenching,Outer are ok, application is range, and convenient for your all workpiece .
9. Have Memory storage function, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, then easy to operate same workpiece quenching, save a lot of time.
| Workpiece Clamp Length | 0-550mm |
| Slider maximum stroke | 0-550 mm |
| Working Diameter | 0-500mm |
| The max tactical diameter | 400MM |
| The max weight | 100 Kg |
| Water Tank Height | 500MM |
| UP and Down Speed | 0-200mm/s |
| Rotation speed( sleepless variable speed) | 0－200 r/min |
| Up and Down Accuracy | 0.05% |
| Rotation Accuracy | 0.05% |
| UP and down way | Workpiece Movement |
| Up and down Guide Rail | Linear precision guide |
| Up and down Lead Screw | Ball Screw |
| Top tip Clamp | counterweight |
| Top tip Guide Rail | Support Framework |
| Top Tip Lead Screw | Double axis guide rail |
| Rotate Device | Synchronous belt |
| Counterweight direct | Optical axis |
| Counterweight suspension | Chain |
| Up and down Motor | Servo Motor |
| Top Tip motor | Adjustable-speed motor |
| Rotate Motor | Stepping motor |
| Water pump | 750W |
| Spray Water Value | yes |
| The Quenching machine line structure | Vertical |
| Human-Computer interface | Touch Screen |
| Control System | CNC |
Advantage:
1. CE certificated, more than 22 years experiences, high quality control and good performances.
2. Infineon IGBT type,Can save 20-30% electricity compare SCR parallel type
3. Series Resonance IGBT type machine, will not interference other equipment working, No need special input transformer to working this machine. Will not pollute electricity Net.
4. Digital type machine, frequency, power, current can shows in the touch screen, easy to control the machine and see the working efficiency.
5. Water Pressure and water Temperature Meter in the machine.
6. Adjustable Transformer, more options for you to connect different induction coils. Will be large using for different workpiece.
Application:
1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear(orchard shear).
2. Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin,
chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam,
chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.
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90A High Frequency Induction Hardening Equipment For Shaft 500MM Heat Treatment Images
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